泥浆泵整机
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F系列泥浆泵

2021-11-05 17:43:29

F series triplex mud pump.png

产品名称:F系列钻井泵

产品说明:F系列钻井泵主要由:动力端、液力端、喷淋系统、润滑系统和灌注系统组成。

性能特点:

一、动力端
动力端特点:
无退刀槽人字齿轮传动
合金钢曲轴
可更换的十字头导板
机架采用钢板焊接件,强度高,刚性好,重量轻
中间拉杆盘根采用双层密封结构,密封效果好
动力端采用强制润滑和飞溅润滑相结合的润滑方式

二、液力端
液力端特点:
各密封部位均采用刚性压紧,高压密封性好。
直立式液缸具有吸入性能好的优点。
L型液缸具有耐压能力高,阀总成更换方便的优点。
排出口处分别装有排出空气包、剪销式安全阀和排出滤网。

1、液缸
  液缸材料为合金钢锻件,每台泵的三个液缸可以互换。若用户要求,可对液缸表面做化学镀镍处理,以增强其抗腐蚀性能。

2、阀总成
  F系列泵的吸入阀和排出阀可以互换。F-500泵使用的是API 5#阀,F-800和F-1000钻井泵使用的是API 6#阀, F-1300 , F-1600, F-1600L 和 F-1600HL钻井泵使用的是API 7#阀,F-2200和 F-2200HL钻井泵使用的是API 8#阀。
需要说明的是:F-1600HL、 F-2200HL泵在工作压力大于35MPa(5000Psi)时应更换为特制的高压阀总成。

3、缸套
  可以使用双金属缸套,缸套内衬用耐磨铸铁制造,缸套耐磨、耐腐蚀。
F-1600和 F-2200HL钻井泵可选用陶瓷缸套,使用寿命更长。

4、活塞与活塞杆
  由圆柱面配合和橡胶密封圈密封,用带有防松的锁紧螺母压紧,既能防止活塞松动,又能起密封作用。

5、 F-800与F-1000钻井泵液力端的液缸、缸套、活塞、阀体、阀座、阀弹簧、密封件、阀盖、缸盖等零部件均可互换。F-1300与F-1600钻井泵液力端可以互换。F-1300L与F-1600L钻井泵液力端也可以互换。
三、喷淋系统
  由喷淋泵、冷却水箱、喷管等组成,其作用是对缸套、活塞进行必要的冷却和冲洗,以提高缸套活塞的使用寿命。

  喷淋泵为离心式泵,可以在输入轴的轴伸上装皮带轮驱动,也可以用电动机单独驱动,用水作为冷却润滑液。

  喷管安装在中间拉杆与活塞杆联接的卡箍上,可随活塞往复运动,喷嘴离活塞端面十分近,使润滑冷却液始终冲洗活塞与缸套的接触面。也可以采用固定式喷淋管,具有喷淋管耐用的特点。

四、润滑系统
  动力端采用强制润滑和飞溅润滑相结合的方式,设置在油箱中的齿轮油泵,通过润滑管线,将压力油分别输送到十字头、中间拉杆及各轴承中去,从而达到强制润滑的目的,齿轮油泵的工作情况,可以通过机架后部的压力表进行观察。

五、灌注系统
  为了避免在泵进口压力低时出现气塞现象,每台钻井泵均可配灌注系统。灌注系统由灌注泵及其底座、蝶形阀和相应的管汇组成。灌注泵由独立的电动机驱动,安装在泵的吸入管汇上。灌注泵也可以由钻井泵输入轴皮带传动,以减少钻机总发电量的供应。
Product types and specifications:
A6、Technical Parameter
Model
F-500
F-800
F-1000
F-1300
Type
Triplex single
acting piston
Triplex single
acting piston
Triplex single
acting piston
Triplex single
acting piston
Max.Liner size×stroke
170×191mm
(6 3/4″×7.5″)
170×229mm
(6 3/4″×9″)
170×254mm
(6 3/4″×10″)
180×305mm
(7″×12″)
Strokes Rating
165 r/min
150 r/min
140 r/min
120 r/min
Power Rating
373kW 500HP)
597kW (800HP)
746kW (1000HP)
969kW (1300HP)
Gear type
herringbone gear
herringbone gear
herringbone gear
herringbone gear
Gear ratio
4.286:1
4.185:1
4.207:1
4.206:1
Lubricating
Forced and splashing
Forced and splashing
Forced and splashing
Forced and splashing
Suction Inlet Flange
8″Flange (203mm Approx)
10″Flange(254mm Approx)
12″Flange(305mm Approx)
12″Flange(305mm Approx)
Discharge Outlet Flange
4″Flnge, 5000psi
5″Flnge, 5000 psi
5″Flnge, 5000 psi
5″Flnge, 5000 psi
Pinion Shaft Dia.
139.7mm(5 1/2″)
177.8mm(7″)
196.9mm(7 3/4″)
215.9mm(8 1/2″)
Key
31.75×31.75mm
(1-1/4″×1 1/4″)
44.45×44.45mm
(1 3/4″×1 3/4″)
50.8×50.8mm
(2″×2″)
50.8×50.8mm
(2″×2″)
Valve Pots
Valve-Over-Valve,API #5
Valve-Over-Valve,API #6
Valve-Over-Valve,API #6
Valve-Over-Valve,API #7
Approx Weight
9770kg (21540lb)
14500kg (31970lb)
18790kg (41420lb)
24572kg (54170lb)

A7
Specifications
Note:
1. Performance data are calculated by 100% volumetric efficiency and 90% mechanical efficiency.
2.The * present the recommended stroke numbers of pump and the input power when it continuous running.

Performance Data of F-500 Pump
Strokes per minute
Rated Power
Liner size(mm) and Pressure Rating MPa(psi)
170
160
150
140
130
120
110
100
9.4
1365
10.6
1540
12.1
1750
13.9
2010
16.1
2335
18.9
2740
22.5
3260
27.2
3945
kW
HP
Displacement L/s (GPM) 
170
384
515
36.75
(582)
32.56
(516)
28.61
(453)
24.93
(395)
21.49
(340)
18.31
(290)
15.39
(244)
12.72
(201)
*165
373
500
35.67
(565)
31.60
(501)
27.77
(440)
24.19
(383)
20.86
(330)
17.77
(281)
14.93
(236)
12.34
(195)
150
339
455
32.43
(514)
28.73
(455)
25.25
(400)
21.99
(348)
18.96
(300)
16.16
(256)
13.58
(215)
11.22
(178)
140
316
424
30.27
(480)
26.81
(425)
23.56
(373)
20.53
(325)
17.70
(280)
15.08
(239)
12.67
(201)
10.47
(166)
130
294
394
28.11
(445)
24.90
(394)
21.88
(347)
19.06
(302)
16.44
(260)
14.00
(222)
11.77
(186)
9.73
(154)
120
271
364
25.94
(411)
22.98
(364)
20.20
(320)
17.60
(279)
15.17
(240)
12.93
(205)
10.86
(172)
8.98
(142)
110
249
333
23.78
(377)
21.07
(334)
18.52
(293)
16.13
(255)
13.91
(220)
11.85
(188)
9.96
(158)
8.23
(130)
1


0.2162
(3.427)
0.1915
(3.036)
0.1683
(2.668)
0.1466
(2.324)
0.1264
(2.004)
0.1077
(1.707)
0.0905
(1.435)
0.0748
(1.186)

Performance Data of F-800 Pump
Strokes per minute
Rated Power
Liner size(mm) and Pressure Rating MPa(psi)
170
160
150
140
130
120
110
100
13.8
2000
15.6
2260
17.7
2570
20.3
2950
23.6
3420
27.7
4015
33.0
4780
34.5
5000
kW
HP
Displacement L/s (GPM) 
160
636
853
41.51
(658)
36.77
(583)
32.32
(512)
28.15
(446)
24.27
(385)
20.68
(328)
17.38
(275)
14.36
(227)
*150
596
800
38.92
(617)
34.47
(546)
30.30
(480)
26.39
(418)
22.76
(360)
19.39
(307)
16.29
(258)
13.47
(213)
140
557
747
36.32
(575)
32.17
(510)
28.28
(448)
24.63
(390)
21.24
(336)
18.10
(287)
15.21
(241)
12.57
(199)
130
517
693
33.73
(534)
29.88
(473)
26.26
(416)
22.87
(362)
19.72
(312)
16.81
(266)
14.12
(224)
11.67
(185)
120
477
640
31.13
(493)
27.58
(437)
24.24
(384)
21.11
(334)
18.21
(288)
15.51
(246)
13.03
(206)
10.77
(171)
110
437
587
28.54
(452)
25.28
(400)
22.22
(352)
19.35
(307)
16.69
(264)
14.22
(225)
11.95
(189)
9.87
(156)
1


0.2594
(4.112)
0.2298
(3.643)
0.2020
(3.202)
0.1759
(2.789)
0.1517
(2.405)
0.1293
(2.049)
0.1086
(1.722)
0.0898
(1.423)
Performance Data of F-1000 Pump
Strokes per minute
Rated Power
Liner size(mm) andPressure Rating MPa(psi)
170
160
150
140
130
120
110
16.6
2410
18.8
2725
21.4
3100
24.5
3555
28.4
4125
33.4
4840
34.5
5000
kW
HP
Displacement L/s (GPM) 
150
799
1071
43.24
(685)
38.30
(607)
33.66
(533)
29.33
(465)
25.29
(401)
21.55
(341)
18.10
(287)
*140
746
1000
40.36
(639)
35.75
(566)
31.42
(498)
27.37
(434)
23.60
(374)
20.11
(318)
16.90
(268)
130
692
929
37.47
(594)
33.20
(526)
29.18
(462)
25.42
(403)
21.91
(347)
18.67
(296)
15.69
(248)
120
639
857
34.59
(548)
30.64
(485)
26.93
(427)
23.46
(372)
20.23
(320)
17.24
(273)
14.48
(229)
110
586
786
31.71
(502)
28.09
(445)
24.69
(391)
21.51
(341)
18.54
(294)
15.80
(250)
13.28
(210)
100
533
714
28.83
(457)
25.53
(404)
22.44
(355)
19.55
(310)
16.86
(267)
14.36
(227)
12.07
(191)
1


0.2883
(4.569)
0.2553
(4.047)
0.2244
(3.557)
0.1955
(3.099)
0.1686
(2.672)
0.1436
(2.277)
0.1207
(1.913)
Performance Data of F-1300、F-1600 and F-1600L Pump
Strokes per minute
Liner size(mm) and Pressure Rating MPa(psi)

180
170
160
150
140
130
F-1300
18.7
2720
21.0
3050
23.7
3440
27.0
3915
31.0
4495
34.5
5000
F-1600/1600L
23.1
3345
25.9
3750
29.2
4235
33.2
4820
34.5
5000
34.5
5000
Rated Power
Displacement L/s (GPM) 
F-1300
F-1600/1600L
kW
HP
kW
HP
130
1050
1408
1293
1733
50.42
(799)
44.97
(713)
39.83
(631)
35.01
(555)
30.50
(483)
26.30
(417)
*120
969
1300
1193
1600
46.54
(737)
41.51
(658)
36.77
(583)
32.32
(512)
28.15
(446)
24.27
(385)
110
889
1192
1094
1467
42.66
(676)
38.05
(603)
33.71
(534)
29.62
(469)
25.81
(409)
22.25
(352)
100
808
1083
994
1333
38.78
(614)
34.59
(548)
30.64
(485)
26.93
(427)
23.46
(372)
20.23
(320)
90
727
975
895
1200
34.90
(553)
31.13
(493)
27.58
(437)
24.24
(384)
21.11
(334)
18.21
(288)
1




0.3878
(6.147)
0.3459
(5.483)
0.3064
(4.857)
0.2693
(4.269)
0.2346
(3.719)
0.2023
(3.206)
Performance Data of F-1600HL Pump
Strokes per minute
Rated Power
Liner size(mm) and Pressure Rating MPa(psi)

190
180
170
160
150
**140
**130
**120

20.7
(3005)
23.1
(3345)
25.9
(3750)
29.2
(4235)
33.2
(4820)
38.1
(5530)
44.2
(6415)
51.9
(7500)

kW
HP

Displacement L/s (GPM) 

130
1293
1733
56.17
(890)
50.42
(799)
44.97
(713)
39.83
(631)
35.01
(555)
30.50
(483)
26.30
(417)
22.41
(355)

*120
*1193
1600
51.85
(822)
46.54
(737)
41.51
(658)
36.77
(583)
32.32
(512)
28.15
(446)
24.27
(385)
20.68
(328)

110
1094
1467
47.53
(753)
42.66
(676)
38.05
(603)
33.71
(534)
29.62
(469)
25.81
(409)
22.25
(352)
18.96
(300)

100
994
1333
43.21
(685)
38.78
(614)
34.59
(548)
30.64
(485)
26.93
(427)
23.46
(372)
20.23
(320)
17.24
(273)

90
895
1200
38.89
(614)
34.90
(553)
31.13
(493)
27.58
(437)
24.24
(384)
21.11
(334)
18.21
(288)
15.51
(246)

80
795
1067
34.56
(548)
31.02
(492)
27.67
(438)
24.51
(388)
21.54
(341)
18.77
(297)
16.18
(256)
13.79
(218)

1


0.4321
(6.849)
0.3878
(6.147)
0.3459
(5.483)
0.3064
(4.857)
0.2693
(4.269)
0.2346
(3.719)
0.2023
(3.206)
0.1724
(2.732)


Performance Data of F-2200 Pump
Strokes per minute
Rated Power
Liner size(mm) and Pressure Rating MPa(psi)

230
220
210
200
190
180
170
160
150
140

19.0
(2760)
20.8
(3015)
22.8
(3310)
25.1
(3645)
27.9
(4040)
31.0
(4505)
34.5
(5000)
34.5
(5000) (最大)
34.5
(5000) (最大)
34.5
(5000) (最大)

kW
HP

Displacement L/s (GPM) 

*105
*1640
2200
77.65
(1231)
71.05
(1126)
64.73
(1026)
58.72
(931)
52.99
(840)
47.56
(754)
42.42
(672)
37.58
(596)
33.03
(524)
28.77
(456)

90
1406
1886
66.56
(1055)
60.90
(965)
55.49
(880)
50.33
(798)
45.42
(720)
40.77
(646)
36.36
(576)
32.21
(511)
28.31
(449)
24.66
(391)

80
1250
1676
59.16
(938)
54.13
(858)
49.32
(782)
44.74
(709)
40.37
(640)
36.24
(574)
32.32
(512)
28.63
(454)
25.16
(399)
21.92
(347)

70
1094
1467
51.76
(820)
47.36
(751)
43.16
(684)
39.14
(620)
35.33
(560)
31.71
(503)
28.28
(448)
25.05
(397)
22.02
(349)
19.18
(304)

60
937
1257
44.37
(703)
40.60
(644)
36.99
(586)
33.55
(532)
30.28
(480)
27.18
(431)
24.24
(384)
21.47
(340)
18.87
(299)
16.44
(261)

50
781
1048
36.97
(586)
33.83
(536)
30.83
(489)
27.96
(443)
25.23
(400)
22.65
(359)
20.20
(320)
17.89
(284)
15.73
(249)
13.70
(217)

1


0.7395
(11.72)
0.6766
(10.72)
0.6165
(9.772)
0.5592
(8.863)
0.5047
(8.000)
0.4530
(7.180)
0.4040
(6.404)
0.3579
(5.673)
0.3146
(4.986)
0.2740
(4.343)


Performance Data of F-2200HL Pump
Strokes per minute
Rated Power
Liner size(mm) and Pressure Rating MPa(psi)

230
220
210
200
190
180
170
**160
**150
**140
**130

19.0
(2760)
20.8
(3015)
22.8
(3310)
25.1
(3645)
27.9
(4040)
31.0
(4505)
34.8
(5050)
39.3
(5700)
44.7
(6485)
51.3
(7445)
52.0
(7500)
(最大)

kW
HP

Displacement L/s (GPM) 

*105
*1640
2200
77.65
(1231)
71.05
(1126)
64.73
(1026)
58.72
(931)
52.99
(840)
47.56
(754)
42.42
(672)
37.58
(596)
33.03
(524)
28.77
(456)
24.81
(393)

90
1406
1886
66.56
(1055)
60.90
(965)
55.49
(880)
50.33
(798)
45.42
(720)
40.77
(646)
36.36
(576)
32.21
(511)
28.31
(449)
24.66
(391)
21.26
(337)

80
1250
1676
59.16
(938)
54.13
(858)
49.32
(782)
44.74
(709)
40.37
(640)
36.24
(574)
32.32
(512)
28.63
(454)
25.16
(399)
21.92
(347)
18.90
(300)

70
1094
1467
51.76
(820)
47.36
(751)
43.16
(684)
39.14
(620)
35.33
(560)
31.71
(503)
28.28
(448)
25.05
(397)
22.02
(349)
19.18
(304)
16.54
(262)

60
937
1257
44.37
(703)
40.60
(644)
36.99
(586)
33.55
(532)
30.28
(480)
27.18
(431)
24.24
(384)
21.47
(340)
18.87
(299)
16.44
(261)
14.18
(225)

50
781
1048
36.97
(586)
33.83
(536)
30.83
(489)
27.96
(443)
25.23
(400)
22.65
(359)
20.20
(320)
17.89
(284)
15.73
(249)
13.70
(217)
11.81
(187)

1


0.7395
(11.72)
0.6766
(10.72)
0.6165
(9.772)
0.5592
(8.863)
0.5047
(8.000)
0.4530
(7.180)
0.4040
(6.404)
0.3579
(5.673)
0.3146
(4.986)
0.2740
(4.343)
0.2363
(3.745)



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